Huiyan Zhang

Fast pyrolysis of lignocellulosic biomass produces a renewable liquid fuel called pyrolysis oil that is the cheapest liquid fuel produced from biomass today. Here we show that pyrolysis oils can be converted into industrial commodity chemical feedstocks using an integrated catalytic approach that combines hydroprocessing with zeolite catalysis. The hydroprocessing increases the intrinsic hydrogen content of the pyrolysis oil, producing polyols and alcohols. The zeolite catalyst then converts these hydrogenated products into light olefins and aromatic hydrocarbons in a yield as much as three times higher than that produced with the pure pyrolysis oil. The yield of aromatic hydrocarbons and light olefins from the biomass conversion over zeolite is proportional to the intrinsic amount of hydrogen added to the biomass feedstock during hydroprocessing. The total product yield can be adjusted depending on market values of the chemical feedstocks and the relative prices of the hydrogen and biomass.

Catalytic conversion of ten biomass-derived feedstocks, i.e.glucose, sorbitol, glycerol, tetrahydrofuran, methanol and different hydrogenated bio-oil fractions, with different hydrogen to carbon effective (H/Ceff) ratios was conducted in a gas-phase flow fixed-bed reactor with a ZSM-5 catalyst. The aromatic + olefin yield increases and the coke yield decreases with increasing H/Ceff ratio of the feed. There is an inflection point at a H/Ceff ratio = 1.2, where the aromatic + olefin yield does not increase as rapidly as it does prior to this point. The ratio of olefins to aromatics also increases with increasing H/Ceff ratio. CO and CO2 yields go through a maximum with increasing H/Ceff ratio. The deactivation rate of the catalyst decreases significantly with increasing H/Ceff ratio. Coke was formed from both homogeneous and heterogeneous reactions. Thermogravimetric analysis (TGA) for the ten feedstocks showed that the formation of coke from homogeneous reactions decreases with increasing H/Ceff ratio. Feedstocks with a H/Ceff ratio less than 0.15 produce large amounts of undesired coke (more than 12 wt%) from homogeneous decomposition reactions. This paper shows that the conversion of biomass-derived feedstocks into aromatics and olefins using zeolite catalysts can be explained by the H/Ceff ratio of the feed.