Jian Ping Gong

Very strong hydrogels (with a fracture strength of some tens of MPa) , as required for both industrial and biomedical applications, have been generated by inducing a double‐network (DN) structure for various combinations of hydrophilic polymers. The Figure shows a hydrogel before, during, and after application of a fracture stress of 17.2 MPa.

Double-network (DN) gels have drawn much attention as an innovative material having both high water content (ca. 90 wt%) and high mechanical strength and toughness. DN gels are characterized by a special network structure consisting of two types of polymer components with opposite physical natures: the minor component is abundantly cross-linked polyelectrolytes (rigid skeleton) and the major component comprises of poorly cross-linked neutral polymers (ductile substance). The former and the latter components are referred to as the first network and the second network, respectively, since the synthesis should be done in this order to realize high mechanical strength. For DN gels synthesized under suitable conditions (choice of polymers, feed compositions, atmosphere for reaction, etc.), they possess hardness (elastic modulus of 0.1–1.0 MPa), strength (failure tensile nominal stress 1–10 MPa, strain 1000–2000%; failure compressive nominal stress 20–60 MPa, strain 90–95%), and toughness (tearing fracture energy of 100∼1000 J m−2). These excellent mechanical performances are comparable to that of rubbers and soft load-bearing bio-tissues. The mechanical behaviors of DN gels are inconsistent with general mechanisms that enhance the toughness of soft polymeric materials. Thus, DN gels present an interesting and challenging problem in polymer mechanics. Extensive experimental and theoretical studies have shown that the toughening of DN gel is based on a local yielding mechanism, which has some common features with other brittle and ductile nano-composite materials, such as bones and dentins.

Living tissues, such as muscle, autonomously grow and remodel themselves to adapt to their surrounding mechanical environment through metabolic processes. By contrast, typical synthetic materials cannot grow and reconstruct their structures once formed. We propose a strategy for developing "self-growing" polymeric materials that respond to repetitive mechanical stress through an effective mechanochemical transduction. Robust double-network hydrogels provided with a sustained monomer supply undergo self-growth, and the materials are substantially strengthened under repetitive loading through a structural destruction-reconstruction process. This strategy also endows the hydrogels with tailored functions at desired positions by mechanical stamping. This work may pave the way for the development of self-growing gel materials for applications such as soft robots and intelligent devices.

The double network (DN) technique, developed by authors’ group, provides an innovative and universal pass way to fabricate hydrogels with super high toughness comparable to rubbers. The excellent mechanical performances of DN hydrogels originate from the specific combination of two networks with contrasting structures. The first brittle network serves as sacrificial bonds, which breaks into small clusters to efficiently disperse the stress around the crack tip into the surrounding damage zone, while the second ductile polymer chains act as hidden length, which extends extensively to sustain large deformation. Based on the principle of DN hydrogel, the author’s group recently has developed several novel systems and techniques, which has greatly expanded the practical accessibility of DN technique for practical use. The DN principle and the DN gel have already attracted much attention in the soft matter community. Inspired by the DN principle, many research groups have also designed and developed some innovative hydrogels with large enhancement in their mechanical strength and toughness. Some tough hydrogels fabricated by the DN technique also exhibit good biocompatibility and low friction resistance with promising prospective in industrial and medicine fields, especially for load-bearing artificial soft tissues such as artificial cartilage. In this feature article, we address the major concept and toughening mechanism of DN gel, then we describe some recent novel hydrogel systems based on the DN concept, and finally the applicability of DN gel as soft biomaterials is discussed.