Additive manufacturing of structural materials

Abstract

Additive manufacturing (AM), also known as three-dimensional (3D) printing, has boomed over the last 30 years, and its use has accelerated during the last 5 years. AM is a materials-oriented manufacturing technology, and printing resolution versus printing scalability/speed trade-off exists among various types of materials, including polymers, metals, ceramics, glasses, and composite materials. Four-dimensional (4D) printing, together with versatile transformation systems, drives researchers to achieve and utilize high dimensional AM. Multiple perspectives of the AM of structural materials have been raised and illustrated in this review, including multi-material AM (MMa-AM), multi-modulus AM (MMo-AM), multi-scale AM (MSc-AM), multi-system AM (MSy-AM), multi-dimensional AM (MD-AM), and multi-function AM (MF-AM). The rapid and tremendous development of AM materials and methods offers great potential for structural applications, such as in the aerospace field, the biomedical field, electronic devices, nuclear industry, flexible and wearable devices, soft sensors, actuators, and robotics, jewelry and art decorations, land transportation, underwater devices, and porous structures.